Bilboaero Inc

Complete Custom Panel Solutions

Your Vision, Our Tools

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At Bilboaero, we tailor every panel to your needs. Whether you’re starting from scratch or upgrading an existing layout, we can step in at any stage — from concept to installation. We use 3D modeling to create interactive designs that you can visualize, tweak, and trust before anything is cut or wired.

We're proud to support all kinds of experimental aircraft — especially the rare and unusual ones. If you’re building something a little different, we want to work with you.

3D Panel Design & Mockups

We use 3D modeling software to bring your ideas to life before any cutting or wiring begins. You’ll see an accurate, scale design of your panel layout — including avionics, switches, and breakers — making it easy to adjust and approve the final design with confidence
CNC Panel Routing

Once the design is finalized, we use CNC equipment to cut your panel with precision. This ensures perfect fitment for every component, smooth edges, and repeatable accuracy if changes or additions are ever needed in the future.
Custom Paint and Labeling

Your panel doesn’t just need to function — it should look great too. We offer custom paint finishes and engraved or printed labels

Wiring Harnesses

We build wiring harnesses specifically for your aircraft, systems, and mission. Every connector, label, and bundle is planned for clarity, serviceability, and safety. Whether you're doing a fresh install or replacing old wiring, we can help — from basic diagrams to full harness builds.

If you're integrating Dynon avionics, we can source and pre-wire your system, ensuring everything is ready to plug in and fly. We’re proud to be a Dynon Experimental distributor — but we’re even prouder of how we support you with it.

Our Services Include:
• Full or Partial Wiring Harness Fabrication
• System-Specific Wiring Diagrams
• Power Distribution & Interconnect Planning
• Labeling and Routing Support

Wiring Harness Fabrication

We custom-build wiring harnesses to match your aircraft and avionics configuration. Each harness is carefully routed, bundled, and terminated using aviation-grade materials to ensure reliability, serviceability, and a professional fit
System-Specific Wiring Diagrams

We don’t just build wires — we build plans. Our system-specific diagrams show every connection, pinout, and circuit in your setup, helping you install with confidence and troubleshoot with ease down the line
Labeling and Routing Support

Every harness we build comes clearly labeled and ready to install. If you’re doing your own wiring, we can also guide you on routing strategies, connector choices, and best practices to keep your build clean and easy to maintain

Tailored Support for Unique Builds

We’re not just another panel shop. We love working on uncommon aircraft — oddball designs, rare kits, vintage rebuilds, and homebuilts that don’t fit the mold. If your aircraft doesn’t follow the usual playbook, you’re our kind of builder.

We offer flexible levels of support, from consultations and CAD help to fully assembled, tested systems. As a small family business, we’re built around one-on-one service — the kind of partnership you won’t get from big-name suppliers.

Services May Include:
• Custom Planning for Unusual or Rare Aircraft
• Adapting Modern Systems to Legacy Airframes
• One-on-One Collaboration & Remote Support

Modular Services — Help Where You Need It

Every builder is different. Some want to DIY every step. Others want a turnkey solution. Most are somewhere in between — and that's where we shine.

We offer à la carte services designed to meet you where you are. Need a routing file for your CNC? Done. Want a full plug-and-play system with labeled harnesses? Also done. We’re flexible, experienced, and here to make your build smoother.

Menu of Services:
• Panel CAD Design Only
• CNC Routing from Customer CAD
• Full Panel Assembly
• Wiring Harness Fabrication
• System Planning Consultations
• Avionics Sourcing

Some Examples of Our Work

3D Panel Design & Mockups

We use 3D modeling software to bring your ideas to life before any cutting or wiring begins. You’ll see an accurate, scale design of your panel layout — including avionics, switches, and breakers — making it easy to adjust and approve the final design with confidence

CNC Panel Routing

Once the design is finalized, we use CNC equipment to cut your panel with precision. This ensures perfect fitment for every component, smooth edges, and repeatable accuracy if changes or additions are ever needed in the future.

Custom Paint and Labeling

Your panel doesn’t just need to function — it should look great too. We offer custom paint finishes and engraved or printed labels

Wiring Harness Fabrication

We custom-build wiring harnesses to match your aircraft and avionics configuration. Each harness is carefully routed, bundled, and terminated using aviation-grade materials to ensure reliability, serviceability, and a professional fit

System-Specific Wiring Diagrams

We don’t just build wires — we build plans. Our system-specific diagrams show every connection, pinout, and circuit in your setup, helping you install with confidence and troubleshoot with ease down the line

Labeling and Routing Support

Every harness we build comes clearly labeled and ready to install. If you’re doing your own wiring, we can also guide you on routing strategies, connector choices, and best practices to keep your build clean and easy to maintain